WITT launches high-speed inline leak detection for 100% quality assurance
Witt has unveiled the latest generation of its Leak-Master Mapmax, a high-performance inline system designed to provide food and drink producers with a non-destructive, fully automated solution for leak testing.
As retailers increasingly demand zero-defect delivery, this system allows manufacturers to verify the integrity of every single unit — from individual pouches to entire shipping cartons — without slowing down production.
The Mapmax utilises CO₂-based vacuum chamber technology to identify leaks as small as 20 micrometers. By creating a pressure differential, the system forces CO₂ out of any compromised packaging, directing it toward high-sensitivity infrared sensors capable of detecting gas concentrations at a resolution of 1 ppm.
For producers balancing high output with strict safety standards, the Mapmax offers an industry-leading testing speed of up to 15 cycles per minute. This allows for 100% inline testing, ensuring that spoiled goods, costly returns, and brand damage are prevented before products ever leave the facility.
The redesigned Mapmax features several upgrades tailored for the factory floor, including a slimmer machine profile that allows for easier integration into existing packaging lines where floor space is at a premium.
The new transparent acrylic glass housing provides operators with clear visibility of the testing process in real-time, while the non-destructive nature of the test ensures that integrity is verified without damaging the goods. Unlike traditional manual sampling, this system eliminates waste and repackaging costs by allowing sound products to move directly to shipping.
Digital integration is a core component of the new design. Equipped with an Ethernet interface for digital quality assurance and an intuitive touch display, the system communicates seamlessly with downstream equipment to trigger alarms or activate ejection systems for faulty units.
The financial implications of a single leaking package extend beyond the loss of the product itself; it can compromise entire batches during transit and lead to severe penalties from retailers. By automating the detection of micro-leaks in a fraction of a second, the Mapmax provides a robust tool for compliance with stringent delivery contracts and international food safety standards.
