ACI’s Hyroic platform tackles moisture-related bottlenecks
Air Control Industries (ACI) has officially launched Hyroic, a modular and energy-efficient drying system engineered to eliminate the persistent moisture-related challenges that compromise product quality and packaging integrity in food and beverage production.
As production speeds increase and lightweight packaging materials become the industry standard, the margin for error regarding residual water has significantly narrowed.
Moisture-related disruptions remain a leading cause of unplanned stoppages, often manifesting as poor ink-jet code legibility, label adhesion failures, or compromised seals during secondary packaging. The Hyroic system directly addresses these common points of failure by replacing inefficient compressed-air-based drying with high-velocity electric blower technology.
The design of the Hyroic range prioritises operational flexibility, allowing manufacturers to integrate drying modules at critical stages of the production cycle.
By removing moisture post-pasteurisation or immediately before labelling and coding, the system ensures that jars, bottles, and cans meet strict quality tolerances without slowing down the line. Unlike traditional fixed installations, Hyroic’s modular architecture means components can be repositioned or reconfigured as product formats and line speeds change, allowing for rapid adaptation without the need for extensive line modifications.
Beyond performance, the platform is built to support sustainability and maintenance goals. Each unit utilises corrosion-resistant materials and energy-efficient electric blowers that deliver consistent airflow while significantly reducing the energy consumption typical of pneumatic systems.
The use of standardised components further supports shorter lead times and simplified servicing, while optional noise-reducing enclosures ensure the equipment can be deployed in hygiene-critical or noise-sensitive environments.
Dan Anjos, business development manager at Air Control Industries, emphasised that moisture control is no longer a secondary concern but a vital component of overall equipment effectiveness (OEE).
He noted that the Hyroic platform was developed to reflect the realities of modern production environments, making it easier to integrate precise moisture removal into evolving lines. Looking ahead, the initial Hyroic platform is designed to support future connected manufacturing strategies, with plans to integrate performance monitoring and data capture to facilitate predictive maintenance.
