Modular GEA PowerPak 5000 balances performance and simplicity

At interpack 2026, GEA has introduced the PowerPak 5000, a new thermoforming packaging machine specifically engineered for medium-sized food producers.

Replacing previous midsize models, the system is designed for processors who require a practical balance between performance, operational simplicity, and long-term cost control rather than highly specialised, peak-output scenarios.  

The machine addresses a broad spectrum of product categories, including meat, poultry, seafood, dairy, bakery, ready meals, and plant-based foods. It serves a market where frequent changeovers and pricing pressures demand equipment that can maintain high quality without unnecessary technical complexity.  

The PowerPak 5000 introduces several advancements intended to help scale-ups and medium-sized plants improve efficiency without over-engineering their production lines.  

1. Multi-format versatility on a single platform. The machine supports a wide range of packaging formats, including: MAP (Modified Atmosphere Packaging) ; vacuum and skin packaging: steam applications. This flexibility allows manufacturers to manage multiple product categories on one platform, simplifying the transition between different batches. 
2. Digital support and ease of operation. To reduce dependence on highly specialised labour, GEA has integrated several digital tools: GEA SmartControl, GEA Changeover Assist, and GEA InsightPartner.
3. Modular expansion for scalability. A key benefit for growing businesses is the system’s modular design. Manufacturers can add advanced technologies as their requirements evolve, such as:  PowerHeat heating system; PowerLabel, a modular labeling concept; PowerJet, sn advanced evacuation and gassing system.  

The PowerPak 5000 utilises GEA’s Kinetic Edge Design, which removes unnecessary structural complexity and protruding edges to improve accessibility for cleaning and service. To further lower contamination risks and maintenance demands, the machine features lubrication-free bearings and uses industrial-standard components to simplify spare parts management.  

At interpack, GEA is demonstrating the PowerPak 5000 as part of a synchronised One-Line Concept. This integrated setup — combining slicing, loading, packaging, and labeling — is designed for outputs of up to 600 kg/h. By coordinating these phases, GEA aims to provide mid-range manufacturers with a stable, efficient process that ensures consistent product quality from start to finish.